Gowanus Forge: Adaptive Reused Assembly Plant
By: Chandra Cheedella and Darren Li
Problem Statement
Gowanus Forge is a manufacturing response to the demands of Local Law 97 and POA 4.6 and 4.7 which is training and hiring residents of the local commuity to assemble building equipment that will lower operational carbon in buildings across New York City.
Local Law 92 and 94
Local Laws 92 and 94, passed as part of New York City's 2019 Climate Mobilization Act, require certain buildings to cover their roofs with either green vegetation or solar photovoltaic panels. The laws apply to new buildings, enlargements resulting in a new roof, and existing buildings replacing an entire roof assembly. Buildings must cover 100% of their Sustainable Roofing Zone — the usable roof area after excluding spaces for mechanical equipment, fire access pathways, stormwater systems, and recreational areas. Green roofs reduce stormwater runoff and ease pressure on the city's drainage and wastewater systems, while solar panels generate clean electricity and combat the urban heat island effect caused by heat-absorbing dark roofs. Property owners can apply for a New York State Property Tax Abatement through DOB NOW, with the Green Roof Tax Abatement extended through June 2027, and all filings must be completed by a Registered Design Professional.
Local Law 97
Local Law 97 is a New York City law requiring large buildings over 25,000 sq. ft. to meet annual emissions caps. Buildings that exceed their limit face fines of $268 per metric ton of CO2 over the cap, and those that fail to file at all are penalized $0.50 per square foot per month. For large residential buildings like co-ops, exceeding caps by even a few hundred tons can mean six-figure annual penalties, yet the cost of retrofitting — replacing gas boilers, upgrading insulation, modernizing electrical systems — can run into the millions. Supply chain constraints on key equipment like heat pumps, combined with limited access to financing, leave many building owners caught between unaffordable renovations and mounting fines.
Building History
Building retrofits and program
Products
Heat Pump
Triple Pane Window
Green Roofs
Map
Boilers and Windows
Roofs
Heat Pump
50-200 kW:
Market Cost: $18,000
Gowanus Forge: $12,240
Triple Pane Window
Residential Size
Market Cost: $1,000
Gowanus Forge: $826
Window and Boiler Installation
Comprehensive Analysis
Heat Pump : $750 to $1125
Tiple Pane Windows : $420-$1020
Green Roof and Solar Pannel: $1,050–$1,750
Total Savings: $2,220–$3,895
Annual Savings per 1000 Sqft.
Heat Pump : 8-12 tonnes CO2
Tiple Pane Windows: 1.4-1.5 tonnes CO2
Green Roof and Solar Pannel: 4-7 tonnes CO2
Total Savings: 13.4–20.5 tonnes CO2
CO₂ saved per 1,000 sqft/yr
To finish the production requirements of NYC demands but this model can be replicated and we can have more facilities that do this.